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Ask Me Anything: 10 Answers To Your Questions About Audi G28

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How to Replace an audi tt key fob G28 Engine Speed Sensor

In this video, Charles the Humble Mechanic shows how to replace the G28 engine speed sensor. This sensor is located on the edge of the transmission just above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer in the instrument cluster.

1. Engine Speed Sensor

skoda-logo.jpgThe grey wire is situated on the edge of transmission, just above the flywheel ring. The sensor transmits signals through the grey wire to pin T55/49. The ECU then uses this information to control the flow of fuel, timig and boost. It also sends an indication to the G5 Tachometer in instrument cluster.

The sensor is used to correlate the G40 Camshaft position Sensor. The ecu has to be aware of when the crankshaft has reached TDC and also the location of the camshaft in order to activate the spark and injectors.

If this sensor fails the ECU will display the P00160 error, which means the Crank Shaft and Intake Camshaft aren't in sync and possibly indicating chain stretch or a jumped link on the upper timing chain. The code will not appear without the additional information supplied by other sensors (G4 or G40).

Testing is a bit challenging because there are two connector pins, and they serve different purposes however the best way to test it is to measure resistance between the sensor and the ECU. It should read about 1000 ohms when it is at full operation. Check for evidence of coolant or oil in the connector bay if you have issues with this part.

2. Injectors

Yesterday, when i was accelerating to the fullest speed from highway paytoll, I experienced massive power loss as if the engine was running out of gas or injectors are not firing any more. I took out the spark plugs this morning, 3 were soaked with gasoline and the 4th was dry. I put a piece of tissue over each hole in the injector and when I start the engine without sparks, the ones with gazoline jump right out. The fourth one remains closed. I tested the ground connection on ECU pins 14/55, 30/55 and 48/55. I got 0ohm. Therefore, i think the issue is somewhere else.

I also tried to reset the PID but without success. The car will start if the G28 is unplugged and runs fine when it is connected however it has intermittent misfire issues at higher RPM. The temperature sensor key for audi the coolant (G62) shows the wrong temp value that is -49c even after unplugging it. I also noticed that the oil gauge in the cockpit shows 2 bar when the actual pressure is zero.

I'm not sure what to do, i feel i have pretty much eliminated everything else. But i'm worried that i might have missed something. If anyone has any suggestions, please chime in! TIA!

3. Fuel Pump

The fuel pump of the g28 receives signals from the RPM sensor. The GM-style transmitter functions similarly to the G4 sender and works on the 80,100,200, UrS, and RS2 vehicles. It is easy to find a spare in a wrecking shop or a parts store. It is simple to test them to do - just put your DMM in resistance mode and measure between pins 1 (with the bump on the connector end up) and 2 (2nd from left on the black connector's end). They must be infinite Ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY and ADU) engines are equipped with an ECU that has to know the speed and position of the crankshaft in order to make a decision about timing of the fuel injectors, etc. It makes use of a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If either of these sensors go bad you will get codes on the diagnostic scanner which could cause engine shut down.

A malfunctioning G28 sensor can cause an inaccurate gearbox speed counter and a gearbox which shifts faster than normal, and/or a misfire in the gear. It is likely that your sensor is failing and requires to be replaced if you experience any of these signs. They're cheap and easy to find, especially if they're a Bosch sensor like ours. Alternately, GM's version this part would be an option.

5. Tachometer

A malfunctioning engine speed sensor could be a cause for numerous issues with your car. It is an important part of the transmission in your audi key blade since it sends information to the ECU about how fast or slowly the car's engine is turning. When this sensor fails, it could affect the performance of the transmission as well as the rest of the car's components.

The G5 engine sensor is located at the edge of the transmission, just above the flywheel ring. It sends signals via a gray wire to the ECU pin T55/49. The ECU utilizes this signal to regulate the amount of fuel and boost, as well as timig. It also sends it to the G5 Tachometer inside the instrument cluster. You can test for sensor failure by examining the continuity of the sensor to the tachometer. Additionally, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79]), and between pin T6a/1 as well as pin T26a/12. You should see the resistance to be around 1000 ohms in these areas. This is the same across the audi car keys 80-100-200-RS2 series, starting from the 1985 MC all the way up to the 1997 UrS AN and the 1995 RS2 Du, so you might find some good ones in wrecking yards.

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